CHP in the Food & Beverage Manufacturing IndustryUSCHPAORNLU.S. DOE
/ / / / / / /
   
Beverages
  Bakeries & Tortillas
  Sugar & Confectioneries
  Seafood Preparation
& Packaging
  Meat
  Dairy
  Grain & Oilseed Milling
  Fruit & Vegetable
Preserving
  Snack Foods
& Peanut Butter
 

Markets

Market Screening Factors
The food & beverage processing market is diverse, highly dependent upon product for its energy needs, and difficult to profile as an industry. Several factors can “screen” likely food & beverage markets for CHP utilization, including:

1. High energy intensity
• Indicates need for a baseline of consistent, reliable power in relation to plant size
2. Small-to-medium sized electric demand
• 87.5% of existing food processing plants in the Major Industrial Plant Database are less than 5 MWe
California Energy Commission believes “Nationally, many large industrial customers have already embraced distributed generation. The largest potential markets for DER in the near term lies with commercial and small- to medium-sized industrial customers.”
3. Flat, year-round load profile
• CHP systems are most efficient when run 24/365
4. High thermal/electric ratios
• High thermal needs indicate opportunity to use waste heat
5. Strong industry viability
• Need to analyze by subsector—industry is too diverse to generalize across an entire industry
6. Pressing industry drivers
• Could be unique to subsector, such as need for power reliability to keep chocolate flowing in confectionery market
7. Appropriate CHP equipment sizing and availability
• Power, hot water, space cooling needs and how prime mover and available CHP equipment can be sized to meet those needs
8. Location
• A preponderance of food & beverage processing plants in Northeast, Midwest, CA, and TX may indicate raw product availability, access to markets, favorable spark spread/rate structures, regional incentives, etc.

By applying these screens to the major NAICS 311 and 312 (food & beverage) industries, 4- and 6-digit NAICS market sectors and subsectors with high CHP utilization potential have been identified in below chart.

The most appropriate associations representing these markets are also listed. USCHPA and SENTECH have been in touch with many of these associations as a way to disseminate targeted information to end-user groups.

Food & Beverage Processing Markets with High CHP Utilization Potential

Market Sector
(NAICS 4 digit)

Market Subsector
(NAICS 6 digit)


Industry Association(s)

 

 

 

3112-Grain & Oilseed Milling

Wet Corn Milling

 

Soybean Processing

 

Breakfast Cereal Mfg

 

 

 

3113-Sugar & Confectionery Product Mfg.

Sugarcane Mills

 

Cane Sugar Refining

 

Beet Sugar Mfg

 

Chocolate and Confectionery Mfg from Cacao Beans

 

Confectionery Mfg from Purchased Chocolate

 

Nonchocolate Confectionery Mfg

 

 

 

3114-Fruit & Vegetable Preserving & Specialty Food Mfg

Fruit and Vegetable Canning (with caveat of seasonality problem)

 

 

 

3115-Dairy Product Mfg

Fluid Milk Mfg

 

Cheese Mfg

 

 

 

3116-Meat Product Mfg

Animal (except Poultry) Slaughtering

 

Meat Processed from Carcasses

 

Rendering and Meat Byproduct Processing

 

Poultry Processing

 

 

 

3117-Seafood Product Preparation & Packaging

Seafood Canning

 

Fresh and Frozen Seafood Processing

 

 

 

3118 -Bakeries & Tortilla Mfg

Commercial Bakeries

 

Cookie and Cracker Mfg

 

Dry Pasta Mfg

 

Tortilla Mfg

 

 

 

 

3119 -Other Food Manufacturing

Roasted Nuts and Peanut Butter Mfg

 

Other Snack Food Mfg (cookies and crackers, chips and similar snacks)

 

 

 

3121- Beverage Mfg

 

 

 

Breweries

 

Wineries